Precise, Reliable Cutting for Acrylic, Polycarbonate, HDPE & More

CNC Routers for Plastic Fabrication

Engineered for High-Speed, High-Accuracy Plastic Processing

From crystal-clear acrylic displays to industrial HDPE components, CNC routers are a vital tool in the world of plastic fabrication. Whether you’re cutting complex shapes for signage, machining technical parts, or producing flawless point-of-sale products, Opus CNC routers deliver edge-perfect cuts, repeatable accuracy, and clean chip evacuation — every time.

Why Do Plastic Fabricators Choose Opus CNC?

Clean, Melt-Free Cutting

Our routers operate with the correct spindle speeds, chip loads, and extraction to avoid burring, melting, or discolouration — even on acrylics and polycarbonate.

Supports All Common Plastics

Process a wide range of plastics including:
-Acrylic (PMMA / Perspex)
-Polycarbonate
-HDPE, LDPE & UHMW
-PVC, foamex
-ABS & styrene
-Polypropylene & PETG
-Nylon & Delrin (Acetal)

High-Speed, High-Accuracy Output

With servo-driven motion control, powerful spindles, and smooth tool transitions, you can produce large quantities quickly without compromising finish.

Perfect for Repeat Runs & Prototyping

Save and re-run designs on demand with identical results. Great for repeat jobs, fixtures, trays, and components.

Why Do Plastic Fabricators Choose Opus CNC?

Feature	Benefit to Your Business
✔️ Clean edge finish	Reduces or eliminates post-processing and polishing
✔️ High-speed routing	Achieve fast cycle times without sacrificing quality
✔️ Wide material compatibility	From delicate PETG to tough UHMW, we’ve got it covered
✔️ Zero melting or re-welding	Proper chip clearance and spindle speeds prevent distortion
✔️ Dust extraction & vacuum hold	Keeps parts secure and work areas clean

Applications in Plastic Fabrication

Retail displays and acrylic cases
Industrial trays and tanks
Plastic enclosures and housings
Protective guards and machine covers
Pipe flanges, fittings, and gaskets
CNC-cut branding elements and signage
Flatbed nesting for volume production
Drill patterns, pockets, and contour cuts

Your questions answered

FAQ for Plastic Fabricators

Can it cut plastics cleanly without melting or chipping?

Yes. Our CNC routers are engineered for high-speed cutting of plastics. With the correct tooling—typically a single-flute or polished O-flute—and the right feed rates, you’ll get smooth, clean edges with minimal burrs and no melting. We cover all of this during training.

What types of plastics can it cut?

Our machines are used to cut a wide range of plastics, including acrylic (PMMA), polycarbonate, PETG, ABS, HDPE, PVC, and polypropylene. The Olympus and Pegasus series can also handle layered and foamed plastics, depending on the tool and speed setup.

Will the edges be smooth enough for bonded or polished applications?

Yes, especially with a polished O-flute bit. Many of our plastic fabrication customers get flame-polish-quality finishes straight off the machine. For glue bonding or solvent welding, a clean edge is essential—and that’s what our routers provide.

Can it hold tight tolerances for precision plastic components?

Absolutely. Our machines use servo motors (Yaskawa) and precision drive systems, so you’ll get repeatable accuracy—ideal for cut-to-size jobs or components that need to fit together tightly.

What about small parts? Will they move during cutting?

That’s where our custom-designed matrix vacuum bed makes a difference. It gives strong hold-down power even for smaller or narrow pieces. We also show you techniques like onion skinning (leaving a thin layer) or using vacuum pods for tricky shapes.

Will it produce static when cutting plastics?

Static build-up can be an issue in plastic fabrication, but our machines are earthed properly and paired with high-powered extraction to help minimise static cling. We also recommend using anti-static spray in high-friction applications.

What extraction system is included?

Toggle Each machine comes with a 5.5kW or 7.5kW industrial extraction unit capable of handling both plastic swarf and dust. It’s fully compatible with plastic waste and helps keep the work area clean and the cut path clear.

Can I change tools easily for drilling or profiling jobs?

Yes, the automatic tool changer (ATC) allows you to switch between tools like end mills, engraving bits, or drill bits in one job. This saves time and ensures each process is done with the right tool.

Can it engrave serial numbers or text into plastic parts?

Yes. You can use smaller engraving bits and assign toolpaths for text, logos, or serial markings. We supply VCarve Pro, which includes engraving tools and simulation to preview the result.

What about nesting and material optimisation?

VCarve Pro has built-in nesting to optimise sheet layouts and minimise waste. It’s ideal for high-volume or batch fabrication work—saving you time and maximising your yield per sheet.

Recommended Machines for Plastic Fabricators

Olympus ATC
CNC Router

Reliable, affordable, and versatile for small to mid-sized shops. Ideal for companies making custom plastic parts, panels, or enclosures.

Pegasus ATC
CNC Router

Our top-spec production router for plastic specialists.
Built to handle multi-material jobs with automated speed and reliability.

Ready to Upgrade Your Plastic Fabrication Workflow?

From acrylic displays to industrial components, Opus CNC routers help plastic fabricators across the UK achieve better results, faster.

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Plastic Fabrication Company Testimonial

“We use our Pegasus ATC to cut everything from HDPE tank panels to intricate acrylic trays. The edge finish is clean, no post-processing needed, and tool changes mid-job save huge amounts of time.”